The rapid growth of the new energy vehicle (NEV) industry demands more advanced busbar bending machines for producing precise conductive components. In high-voltage circuits, copper and aluminum busbars connect charging sockets to battery packs. These busbars require multiple bends inside the vehicle, making efficient copper busbar bending and aluminum busbar bending a major challenge for EV component manufacturers.

Belan Copper & Aluminum Busbar Bending Machine

Belan Automation Equipment Co., Ltd. has introduced an innovative CNC busbar bending machine designed for EV busbar processing. With a patented track feeding system and multifunctional integration, Belan is redefining production standards for busbar manufacturing.

Key Technology Highlights

• Track Feeding for Precision & Efficiency: Unlike traditional roller feeding, Belan’s patented track system tightly grips the insulated surface of copper and aluminum busbars, preventing damage while ensuring high feeding accuracy. Switching between busbar sizes requires only a stroke adjustment, reducing downtime and boosting efficiency.
• Auxiliary Feeding System: Allows a single operator to handle and set up 300² busbars, improving productivity in EV busbar production.
• Easy Programming & Quick Setup: Simple manual programming shortens trial cycles, accelerates product changeovers, and makes busbar fabrication more efficient.
• Memory-Scale Straightening: Adjustable scale data can be stored, enabling fast switching between different copper or aluminum busbar specifications.
• Smart Connectivity: Seamless integration with MES systems ensures cloud-based data sharing and 100% production traceability, a key advantage in modern EV busbar processing.
• High Precision Performance: Feeding accuracy reaches 300±0.1mm, while bending angles are controlled within 90°±0.2—ideal for copper busbar bending and aluminum busbar bending.
• Multi-Function Integration: The machine supports flat bending, vertical bending, torsion bending, punching, chamfering, and double coiling for various R angles—meeting complex busbar manufacturing needs.

Trusted by Industry Leaders

Belan’s busbar bending machine has been adopted by global manufacturers including Aptiv, Leoni, Dekko, and AVIC Optoelectronics. Its innovative track feeding technology has set new standards for quality and efficiency in EV busbar processing.

Looking Ahead

As the electric vehicle industry continues to expand, the demand for higher accuracy, efficiency, and reliability in busbar manufacturing will only increase. Belan remains committed to delivering advanced CNC busbar machines that empower automakers and suppliers to strengthen production capacity and drive the transition to greener, more efficient mobility solutions.