Belan Busbar Bending Machines Officially Enter BYD Tier 1 Supply Chain, 32 Units Bulk Delivered to Five Major Production Bases

Belan Busbar Bending Machines Officially Enter BYD Tier 1 Supply Chain, 32 Units Bulk Delivered to Five Major Production Bases

Belan high-precision busbar bending machines have successfully passed BYD’s rigorous qualification review and officially become a BYD Tier 1 supplier. A total of 32 sets of high-precision busbar bending machines in this project have been delivered in batches to five major production bases including Dongguan, Shenzhen, Xi’an, Zhengzhou and Changsha, fully supporting the smart manufacturing lines for high-voltage busbars of new energy vehicles and power batteries.

Entry into the tier-one supply chain of a leading new energy vehicle manufacturer represents the highest authoritative recognition of the busbar bending machine manufacturer’s technical strength, quality control system and mass delivery capacity.

Passing Strict Automotive Audit to Reinforce Industry Authority

BYD sets extremely high access standards for its production equipment suppliers. It evaluates not only basic equipment parameters, but also long-term operational stability, batch consistency and on-site after-sales support capabilities.

In the preliminary cooperation phase, Belang busbar bending machines underwent multiple rounds of precision testing, continuous mass production simulation, production line adaptation verification and systematic qualification audits. Drawing on years of R&D experience in busbar processing equipment, mature manufacturing techniques and standardized quality control systems, Belan successfully passed the multi-layer screening and was included in the core supplier list of the leading new energy automaker.

This milestone confirms that the performance, stability and mass production capacity of Belan busbar bending machines have met the top-tier manufacturing standards of the global new energy industry.

Solving Core Pain Points of New Energy Busbar Processing Industry

High-voltage copper and aluminum busbars are core conductive components for new energy vehicle power batteries and electronic control systems, which require ultra-high bending precision, dimensional consistency and finished product yield rates. Conventional processing equipment faces widespread industry challenges:

• Large bending accuracy errors and inconsistent finished busbars, affecting assembly quality and electrical safety
• Insufficient equipment stability, unable to match 24/7 non-stop mass production cycles of automotive factories
• Cumbersome model changeover and debugging, leading to long downtime, excessive waste materials and high production costs
• Slow after-sales response across multi-base production layouts, resulting in delayed equipment maintenance and downtime

Targeting these pain points, Belang has optimized the numerical control system and mechanical structure, enabling the busbar bending machines to fully adapt to large-scale and standardized production of new energy high-voltage busbars.

Core Adaptation Advantages of Belan Busbar Bending Machines

Verified through mass production deployment at a leading new energy automaker, Belan fully automatic busbar bending machines feature outstanding industry adaptability for precision processing of new energy copper busbars and aluminum busbars:

• High-precision CNC bending: Precise servo control ensures minimal errors in bending angles and dimensions, achieving superior consistency across entire busbar batches
• Continuous mass production capability: Robust machine structure supports 24/7 high-intensity production cycles for automotive manufacturing
• Fast model changeover: Pre-set multi-specification process parameters in the control system greatly reduce debugging time and improve overall production efficiency
• Localized nationwide service: On-site support covering Dongguan, Shenzhen, Xi’an, Zhengzhou, Changsha and other key new energy industrial hubs, providing rapid commissioning, operator training and maintenance services

Mass Delivery of 32 Units Validates Belang’s Large-Scale Delivery Capability

The bulk delivery of 32 busbar bending machines, synchronously deployed across five major production bases, helps unify BYD’s overall busbar processing technical standards.

This large-scale, cross-regional synchronized delivery case fully demonstrates Belang’s comprehensive capabilities in large new energy projects: mass equipment manufacturing, cross-region delivery coordination and on-site production support — distinguishing Belang from small general machinery manufacturers.

Industry Outlook: Benchmark Equipment for Leading Automaker Manufacturing Standards

With the continuous upgrading of new energy vehicles and energy storage industries, the manufacturing threshold for high-voltage busbars keeps rising. Low-end, low-precision bending equipment can no longer satisfy advanced industry production requirements.

Backed by the official BYD Tier 1 supplier certification, Belan busbar bending machines have become the preferred high-precision busbar processing equipment for the new energy industry, delivering mature and reliable bending solutions for power battery factories, electrical switchgear manufacturers and new energy vehicle OEMs.

FAQ

Q1: What are the main application industries of busbar bending machines?
They are widely used in new energy vehicle power batteries, vehicle electronic control systems, energy storage equipment, high & low voltage switchgear and other fields, focusing on precision bending processing of copper and aluminum busbars.

Q2: What is the difference between new energy dedicated busbar bending machines and general bending machines?
New energy dedicated models offer higher precision, superior repeatability and long-term continuous production performance. They comply with strict high-voltage busbar assembly standards and electrical safety specifications to meet automotive production line requirements.

Q3: Can Belang support large-scale bulk equipment orders?
Yes. The successful cross-base bulk delivery of 32 units to BYD confirms Belan’s capability to undertake full-line busbar equipment orders for large new energy production projects.

Conclusion

From passing strict automotive supplier audits to multi-base mass deployment, Belan continues to empower intelligent new energy busbar manufacturing with high-precision, high-stability and highly adaptable busbar bending machines, providing reliable equipment and full-cycle on-site service for global industry clients.

Belan Machinery specializes in automotive wire & busbar forming solutions. If you are looking for a trusted busbar bending machine manufacturer, please contact the BELAN technical team. We offer professional equipment selection solutions based on your specific busbar dimensions, material types and production requirements.