BL-WG-2030S Auto Seat Mesh Forming Machine | Multi-Axis Servo Bending Equipment

BELAN BL-WG-2030S Full Automatic Integrated Auto Seat Mesh Forming Machine: High-precision Multi-axis Servo Bending Production Equipment for Automotive Parts

Automotive seat frame mesh is the core load-bearing component for passenger car interiors. Traditional segmented processing equipment features low efficiency and large molding errors. Adopting full-servo multi-axis linkage design, BELAN BL-WG-2030S Auto Seat Mesh Forming Machine realizes fully automatic pipeline covering wire feeding, weaving, bending and shaping. It completes all types of steel wire mesh processing in one stop, becoming the mainstream choice for intelligent production of auto parts.

1. WHOLE MACHINE HARDWARE: 50~52 AXIS BUS COORDINATED CONTROL SYSTEM

1.1 Detailed Electrical Control & Axis Group Parameters

Equipped with an industrial computer control system and YITU 5-channel bus control platform, the machine is driven by dual full-servo systems. Its basic axis configuration ranges from 28 to 34 axes, expandable to 50~52 axes for synchronous linkage on demand. Each module is assigned independent axes with clear division:

• Wire feeding rack: 6 axes
• Mesh weaving unit: 22 axes
• W-type bending forming: 4 axes
• Hook bending forming: 10 axes
• Plastic-coated wire curling forming: 4 axes
• Transfer manipulator: 5~6 axes

Multi-channel bus scheduling ensures all stations operate without mutual interference. Combined servo and pneumatic composite bending structure can finish multiple bending angles at one station simultaneously, greatly shortening single-piece processing cycle.

2. FIVE-STEP FULLY AUTOMATIC FORMING PROCESS

No manual loading, unloading or workpiece circulation is required throughout production. Manipulators transfer workpieces between stations in sequential five procedures:

Raw Material Wire Feeding

Six independent feeding racks supply materials separately, including 2.0mm steel wire, two strands of plastic-coated steel wire, white tubes and two blue tubes. Various raw materials are conveyed synchronously to meet the processing demands of composite mesh substrates.

Basic Mesh Weaving Procedure

The 22-axis weaving module interweaves all wires to form the basic frame of seat mesh. Weaving density and tightness can be freely adjusted via parameter programming. Upon weaving completion, manipulators automatically grab workpieces and transfer them to the next station.

W-Shape Bending Procedure

The 4-axis servo module precisely bends the mesh into W structure with unified bending angles and ultra-small dimensional tolerances. Manipulators keep circulating workpieces after molding.

Hook Bending Forming Procedure

The independent 10-axis control system is dedicated to bending seat mesh hooks, the key assembly structure for car seats. Multi-axis control guarantees high consistency to comply with whole vehicle assembly standards.

Plastic-Coated Wire Curling & Finished Product Inspection

The 4-axis module finishes curling shaping of plastic-coated wires. After all procedures are completed, manipulators place finished products on the inspection station for quality verification, forming a closed-loop automatic production line.

3. FLEXIBLE PRODUCTION: CUSTOMIZATION & RAPID MOLD CHANGE FOR VARIOUS PRODUCTS

This Auto Seat Mesh Forming Machine is designed for flexible production, perfectly solving the pain point of fast product iteration in the auto parts industry:

• Only matched molds need replacing to produce mesh products of different specifications or special shapes;
• Modular body supports customized addition or reduction of functional modules and operating axes according to client product structures;
• Parametric programming allows operators to adjust workpiece shapes by inputting parameters manually, eliminating lengthy mold testing and shortening new product launch cycles.

The machine base is integrally welded with a unified mold reference plane for convenient mold swapping and ultra-low positioning error. The whole machine is fully wrapped by sheet metal with 3 remote-controllable safety rolling shutters, balancing durability and on-site workshop safety.

4. DIGITAL PRODUCTION: MES CONNECTION FOR WHOLE-PROCESS TRACEABILITY

Developed for modern smart factories, the Auto Seat Mesh Forming Machine supports seamless connection with enterprise internal MES production management systems. All process parameters can be stored and shared on the cloud. The production traceability rate reaches 100% covering raw material feeding, processing procedures to finished product delivery.

It helps enterprises control production capacity, optimize manufacturing techniques, calculate yield rates and realize digital upgrading of auto parts workshops efficiently.

Integrating multi-axis precision control, unmanned full-process operation, flexible customized production and digital data management, BL-WG-2030S Auto Seat Mesh Forming Machine balances production efficiency, machining precision and universal adaptability. It is a high-performance automated device for mass manufacturing of automotive seat steel wire meshes.

BELAN Machinery specializes in customized automotive wire forming solutions. Feel free to contact us for detailed machine datasheets, official quotations, delivery schedules and on-site trial run services. We will provide you with one-stop complete wire forming solutions for automotive components.